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Minimal Example Wago 750 460

Hans Sebastian Pöhlmann edited this page Mar 10, 2026 · 2 revisions

Table of Contents

  1. Introduction
  2. Requirements
  3. Hardware Setup
  4. Software Setup
  5. Demo
  6. References

1. Introduction

The WAGO 750-460 Analog Input Example demonstrates how to read Pt100/RTD resistance temperature sensors from a WAGO 750-460 EtherCAT module using the QiTech machine framework. This module provides 4 independent analog input channels that measure temperature via 2-wire Pt100 sensor connections. The measured values are automatically linearized and displayed in °C with 0.1 °C resolution across the full range of −200 … +850 °C.


2. Requirements

Hardware

  • WAGO 2787-2144 EtherCAT
  • WAGO 750-354 EtherCAT Coupler
  • WAGO 750-602 EtherCAT Power Terminal
  • WAGO 750-460 EtherCAT Terminal (4-Channel Analog Input, Pt100/RTD)
  • WAGO 750-600 EtherCAT Endmodule
  • WAGO 852-1322 Ethernet-Switch
  • 24V DC Lab power supply (AC/DC adapter)
  • Pt100 RTD sensor(s) (at least one for testing)
  • A Linux PC (Ubuntu/Debian recommended)
  • Standard Ethernet cable
  • Flat screwdriver

Software

See Device Example Basics for software prerequisites.


3. Hardware Setup

⚠️ Always disconnect power before wiring. See Device Example Basics for the safe wiring procedure.

3.1 Overview

The WAGO 750-460 is a 4-channel analog input module designed for Pt100/RTD resistance temperature sensors. Each channel uses a 2-wire sensor connection with 8 CAGE CLAMP® terminals in total. The module features per-channel error LEDs (A–D, red) that indicate sensor faults such as short circuits, wire breaks, or measurement range overflow.

3.2 Wiring the Ethernet-Switch

We supply power to the other devices by using the 750-602 EtherCAT Power Terminal.

Perform the following wiring on the Ethernet-Switch:

  1. Red wire (+24V) → PWR+
  2. Black wire (0V) → RPS-

Figure 1 — Ethernet-Switch Wiring


3.3 Wiring the Coupler

Wire the 750-354 EtherCAT Coupler to the power supply:

  1. Red wire (+24V)
  2. Yellow wire (0V)

Figure 2 — Coupler Wiring


3.4 750-602 EtherCAT Power Terminal Integration

Slide the 750-602 EtherCAT Power Terminal onto the right side of the 750-354 Coupler until it locks.

Perform the following wiring steps:

  1. Green wire (Ground) → Terminal 4
  2. Red wire (+24V) from 750-602 EtherCAT Power TerminalTerminal 2
  3. Black wire (0V) from 750-602 EtherCAT Power TerminalTerminal 3
  4. Red wire (+24V) from 750-354 EtherCAT CouplerTerminal 6
  5. Yellow wire (0V) from 750-354 EtherCAT CouplerTerminal 7

Figure 3 — Power Terminal Wiring


3.5 750-460 EtherCAT Terminal Integration

Slide the 750-460 EtherCAT Terminal onto the right side of the 750-602 EtherCAT Power Terminal until it locks.

The terminal receives its system power (5 VDC) through the backplane data contacts — no additional power wiring is required.

Wiring the Pt100 Sensors

The 750-460 has 4 analog input channels using 2-wire Pt100 sensor connections. Each channel requires two terminals:

Channel 1 (T1):

  • Terminal 1: ⊕ Sensor wire (+)
  • Terminal 5: ⊖ Sensor wire (−)

Channel 2 (T2):

  • Terminal 2: ⊕ Sensor wire (+)
  • Terminal 6: ⊖ Sensor wire (−)

Channel 3 (T3):

  • Terminal 3: ⊕ Sensor wire (+)
  • Terminal 7: ⊖ Sensor wire (−)

Channel 4 (T4):

  • Terminal 4: ⊕ Sensor wire (+)
  • Terminal 8: ⊖ Sensor wire (−)

For this minimal example, connect at least one Pt100 sensor:

  1. Wire Pt100 sensor wire (+) to Terminal 1 (Channel 1 positive)
  2. Wire Pt100 sensor wire (−) to Terminal 5 (Channel 1 negative)

Repeat for additional channels as needed.

⚠️ The measuring current is approximately 0.5 mA per channel. Use only Pt100 RTD sensors — do not apply external voltage to the input terminals.


3.6 750-600 Final Assembly

Slide the 750-600 EtherCAT Endmodule onto the right side of the 750-460 EtherCAT Terminal until it locks.

460

No further wiring is required.


3.7 Power & Ethernet

Power

Connect the 2787-2144 power supply to the power outlet.

Ethernet

Use a standard LAN cable to connect your PC → 852-1322 Ethernet-Switch And another from 852-1322 Ethernet-Switch750-354 EtherCAT Coupler

Figure 4 — Ethernet


4. Software Setup

See Device Example Basics to install and run the software, then return here for the device-specific demo steps.


5. Demo

5.1 Assigning Devices in the Dashboard

Once the backend + frontend are running, you should see:

  • WAGO750-354 (Coupler)
  • WAGO750-460 (4CH AI Pt100)

Steps:

  • Click Assign on the 750-354 module
  • Select "Wago 750-460 AI Test V1"
  • Enter a serial number other than 0
  • Keep the device role unchanged if it is set to "Wago 750-354 Bus Coupler"
460-1
  • Repeat these steps for the 750-460 module using the same non-zero serial number
460-2
  • Finally, restart the Backend process

5.2 Monitoring Temperature Inputs

In the left sidebar, WAGO 750-460 4CH AI should appear. Click it.

460-3

You will see 4 input channels — CH 1 to CH 4 — each displaying the current temperature reading in °C.

  • When a Pt100 sensor is connected and working, the corresponding channel shows the measured temperature (e.g., 23.5 °C) in large bold text.
  • When no sensor is connected or a wire break is detected, the channel shows a red Wire Break error badge.
460-4

5.3 Channel Specifications

The WAGO 750-460 provides:

  • Sensor Type: Pt100 RTD (2-wire connection) — Note: Some WAGO documentation and the QiTech UI may refer to Pt1000. Verify the sensor type.
  • Temperature Range: −200 … +850 °C
  • Resolution: 0.1 °C
  • Conversion Time: 250 ms (typical)
  • Measurement Error: ≤ 0.2 % of upper-range value (at 25 °C reference)
  • Measuring Current: 0.5 mA (typical)
  • 4 Independent Channels: Each can be read separately

5.4 Error Detection

Each channel has an individual red error LED (A–D) on the module front. The software detects:

  • Wire Break: Sensor not connected or broken wire — shows red "Wire Break" badge
  • Overrange: Temperature ≥ +850 °C — indicates a sensor fault
  • Underrange: Temperature ≤ −200 °C — indicates a sensor fault

If you see an error:

  • Check that the Pt100 sensor is properly connected to the correct terminals
  • Verify all wire connections are secure
  • Ensure you are using the correct RTD sensor type for your module (see note in Channel Specifications)

6. References

Wago Documentation

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